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Wastewater Collection and Treatment Systems

Our electronic-grade wastewater treatment technology efficiently and economically adapts to the specific characteristics of impurities through targeted processes. By integrating multi-stage chemical coagulation and sedimentation, ammonia nitrogen stripping, and biological treatment, chip manufacturing wastewater containing a wide range of pollutants with complex properties can be effectively treated, achieving deep pollutant removal. We are capable of handling over 15 types of chip wastewater, covering all potential wastewater types produced by advanced process lines, offering high treatment efficiency with low operating costs.


Products & Services

The production process of chips is kind of demanding, including cleaning silicon wafers, chemical vapor deposition, and etching, which are repeatedly carried out. During the process, a large number of chemical reagents and special gases are consumed, and manifold heavy metal ions come out, after being cleaned with UPW, turn into chip wastewater of complex composition. Compared to traditional industrial wastewater and urban sewage, chip wastewater contains more types of pollutants and components, making it more difficult to treat. With the rapid development of advanced chip processes, the concentration of pollutants such as chromium and nickel in chip wastewater is increasing, and special treatment is needed thus, promoting the continuous progress of wastewater treatment technology. Up to now, Gaopin Tech can deal with more than 15 types of chip wastewater, covering all types of wastewater that may be generated by advanced process production lines. The main technologies involved in typical wastewater treatment are as follows:

 

Treatment process

Technical key points

pH control

Control the dosing time and dosage based on the fluctuation of pH values to achieve precise dosing and improve the stability of wastewater pH.

Multi-stage chemical coagulation and precipitation

Make the particles in water fully react with reactants to precipitate and remove impurities that come with chip production and exist in wastewater, such as fluorine, copper, chromium, and nickel, and after the process, to maintain the total suspended solids (TSS) in the chip wastewater less than 20 ppm. In order to achieve the best effect of chemical coagulation and precipitation, reasonably adjust and control the type and dosage of chemicals, wastewater flow rate, stirrig method, precipitation pond shape, and other aspects.

Ammonia-nitrogen blowoff

Based on the theories of gas-liquid equilibrium and mass transfer velocity, air blow wastewater under alkaline conditions to maintain the concentration of ammonia in the gas always lower than the equilibrium concentration, which makes the dissolved ammonia in the wastewater continuously pass through the gas-liquid interface and ultimately removes NH3-N from the wastewater. In order to improve the removal rate and achieve effective removal of ammonia and nitrogen in wastewater, strictly control parameters such as wastewater pH and temperature, gas-liquid ratio, and blowoff duration.

Biological treatment

Convert toxic substances into non-toxic substances through biochemical reactions within microorganisms, effectively decomposing toxic substances in chip wastewater. The difficulty of biological treatment technology lies in maintaining the cellular activity, reproduction, and metabolic efficiency of active bacterial communities, so it is necessary to control parameters such as pond shape, sludge concentration, microbial concentration, and oxygen content.

Logic chips

Memory chips

Power chips
(MEMS/IGBT
/MOS/LED)

Packaging testing

Next-gen semiconductors
(GaAs/GaN/SiC)

Fluoric-containing wastewater system

Fluoric-containing wastewater system

Fluoric-containing wastewater system

cutting wastewater system

Fluoric-containing wastewater system

Grinding wastewater system

Grinding wastewater system

Grinding wastewater system

Back Grinding (BG) wastewater system

Grinding wastewater system

Copper-containing wastewater system

Copper-containing wastewater system

Copper-containing wastewater system

Nickel-zinc wastewater system

Ammonia nitrogen wastewater system

Ammonia nitrogen wastewater system

Ammonia nitrogen wastewater system

Ammonia nitrogen wastewater system

Copper-containing wastewater system

Organic wastewater system

Acid and alkali wastewater system

Acid and alkali wastewater system

Acid and alkali wastewater system

Tin-containing wastewater system

Acid and alkali wastewater system

Organic wastewater system

Organic wastewater system

Nickel-containing wastewater system

HF/IPA wastewater system

Arsenic-containing wastewater system

Chromium-containing wastewater system

TMAH wastewater system

Gold-containing wastewater system

BOE wastewater system

Palladium-containing wastewater system

Recycled water system

Cyanide-containing wastewater system

Organic wastewater system

Recycled water system

 

 

The company's electronic grade wastewater treatment technology can be based on the characteristics of impurities, the use of targeted processes efficient and economical to complete the treatment. Through the combination of multi-stage chemical coagulation sedimentation, ammonia nitrogen stripping, biological treatment and other processes, the chip wastewater with various pollutants and complex properties can be effectively treated to achieve deep removal of pollutants. The company can deal with more than 15 types of chip wastewater, covering all types of wastewater that may be produced by advanced process production lines, with high treatment efficiency and low operating costs.

 

 

 


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